It seems the industry uses copper and or stainless steel heating elements in their water heaters. Flanged industrial immersion heaters are amongst the most popular heaters owing to wide customization, easier installation and operations in stringent environment. Features — Stock units Element • Materials —Copper, steel, 304 stainless steel, ®INCOLOY . 1 Copper - For immersion heating of water and noncorrosive aqueous solutions 2 Steel - For immersion heating of oil or paraffin or casting into iron 3 Incoloy® - For heating air and other gases; clamping-on to tanks and platens; immersion into salt solutions, soft metals, oils, most in. Immersion heaters install in tanks and industrial containers to heat water, oil, solvents, or gas. Screw-Plug Immersion Heaters for Chemical Solutions. Inconel® is a material that is specifically optimized for some of the toughest use conditions to be found in manufacturing while Titanium is a chemical element with symbol Ti and atomic number 22. The heating element is Incoloy for excellent resistance to harsh chemicals. conditions Incoloy heater AND thermostat No. Watt Density: 79-184 W/in2 Sheath: 0.315" dia. Used in many air heating applications where it has exhibited superior oxidation resistance at less cost than Incoloy 800®. 11" Anti-Corrosive Incoloy Immersion Heater with 7" Copper Thermostat Pocket Type 311C NOT FOR USE IN STAINLESS STEEL CYLINDERS. Rs. APPLICATIONS . Unlike copper, which is used in most water heaters, Incoloy® can withstand high temperature and corrosion. Incoloy 840® has about 10% less nickel than Incoloy 800. Hi, it's just a general question really. Screw Plug heaters from WATTCO™ consist of hairpin tubular elements that are brazed or welded into a machined pipe thread fitting, (normally an NPT fitting for North American standards) which are then screwed directly through a threaded coupling in the tank wall or vessel, or installed in pipe. Typically these three materials are used for making the storage tanks of water heaters: 1. One of the web sites that I saw on immersion heaters listed Incoloy 840 tube sheathing as their primary product for tubular heaters. 3. 4,470. On average, the thermal conductivity of copper is 20 times that of stainless steel. Flange size. Click & Collect Horizontal Mounted 2 1/4" BSP 3 Kw 240 V 11" (279mm) Incoloy Sheath Copper Thermostat Pocket 7" Thermostat Manual Secondary Protection Moderate to hard - We recommend fi tti ng either incoloy or ti tanium. 8,780. 5-15. Water Heaters are ideal for heating municipal water for industrial washing and rinsing processes, as well as purified deionized and demineralized water. For instance, copper immersion heaters start from £106 an 11" model and cost up to £120 for a 27" model, while Incoloy immersion heaters range from £106 for 11" and up to £130 for a 27" product. Typically stainless steel appears to cost about 25% more and I was curious why. Incoloy® 840 A Nickel (18-20%), Chromium (18-22%), Iron alloy. . Flange Rating. Inconel ®, predominantly of nickel-chrome, generally contains over 50% nickel, whereas Incoloy l®, a nickel-iron-chromium alloy, has less than 50% nickel content. The Incoloy 840 should have better corrosion resistance than the . B. Inconel® Liquid Parafin, Heat transfer oil are heated using 16 watts/s.q. 6,883. All our immersion heaters are BEAB Approved and compliant with BS EN 60335-2-73 and are fi tt ed with a dual functi on thermostat to control water temperature and protect against over temperature. Designed to resist burn-out, Incoloy® Heating Element also enhances the overall performance of Rheem Prestige Instant Water Heaters. . The typical heating elements are made of steel or stainless steel. Rs. Immersion Heaters & Cylinder Fittings. They are ideal where easy removal of the heater for cleaning or . Free delivery on eligible orders of £20 or more. CSA approved for Class 1, Division 1, Group B, C and D locations and/or approved for ATEX and IECEx Zone 1 and/or Zone 21 locations. V Guard Pebble Metallica 10 Litres Instant Water Heater. MADE IN USA FOR BOILERS AND WATER HEATERS. Rs. Here are the basic thermal conductivity levels, measured in watts per meter pre-Kelvin, of the two different metals [1]: Copper: up to 401. Liquid Parafin, Heat transfer oil are heated using 16 watts/s.q. • Element Diameter —0.475". incoloy sheath heaters. Zinc (galvanized steel tanks) and copper are both "noble" metals and will not corrode much, however, copper will accelerate corrosion in zinc (and steel) even when separated by water, by "dissimilar metal corrosion". According to a well known immersion manufacture you can not use copper in a stainless steel tank, all immersions have to be 100% incaloy or titanium. The maximum allowable stresses for INCOLOY alloy The circulation immersion heater is used for air heating and potable water and other liquids that are not corrosive to Incloy sheath. Loy Dual safety thermostat EURODUAL Anti with Beware of corrosion from . . Flange Material. The Incoloy 840 will give you an advatage of higher sheathing temperature in comparison to the 316 ss for quicker heat up (higher watt density). The steam boiler heaters feature the highest quality, high nickel Incoloy sheath that provides the highest practical protection available against hard water containing minerals, scale and salts while resisting stress, corrosion, cracking, and sulphur attack. If this is triggered (normally around 80 to 90 degrees) they do not reset themselves, but have to be reset by pushing in a small button, sometimes almost hidden and requiring a paper clip or similar. Found some interesting information from a manufacturer regarding materials used in immersion heating elements. The heater failed after just three years. Introduction. "Backersafe" heaters are manufactured to the latest issue of BSEN 60335-2-73 to ensure that the immersion heater is . This adapter kit is intended for use with a 1" NPSM threaded screw-in type element to replace water heater elements that look like figures 1, 2 or 3. In practical terms, this means that copper can transfer heat 20 times faster. The aim of this analysis is to find which of the two conducting elements-Nichrome electric resistance heating wire or stainless steel is the best for using for . Description Technical Spec Downloads 27" / 685 mm Anti-Corrosive Incoloy Immersion Heater 18" Copper Thermostat Pocket NOT FOR USE IN STAINLESS STEEL CYLINDERS 27" / 685 mm Incoloy Immersion Heater fitted with 18" BT Thermostat and Manual Button Thermostat. Pre-Wired Incoloy Construction Overheat Cut-Out Protection Earthing Post & Cable Clamp Pre-Assembled Suitable for Copper & Stainless Steel Cylinders More Info View all: Tesla Immersion Heaters £ 25 .98INC VAT Was £29.99 Save £4.01 (13%) QTY Add to basket for. Adapt-a-flange, thermostat bracket, and 4-hole gasket feature 1-3/4" center to center bolt holes. sterilizing solutions, air heating and many organic and inorganic chemicals. 2 to 42 inches. Vertical Mounted 2 1/4" BSP 3 Kw 240 V 27" (685mm) Incoloy Sheath Copper Thermostat Pocket 2. 11" Anti-Corrosive Incoloy Immersion Heater with 7" Copper Thermostat Pocket Type 311C NOT FOR USE IN STAINLESS STEEL CYLINDERS 11" Incoloy Immersion Heater fitted with 7" BT Thermostat and Manual Button Thermostat. Elements—screw in style. (1 review) £28.45 £23.71. If the overheat thermostat trips and is not noticed, it will give the same effect as a broken thermostat. With many years of experience designing and applying heating elements, we have mastered both the science and art of . It acts a bit like a kettle, using an electric resistance heater (which looks like a metal loop or coil) to heat the surrounding water. This 36" incoloy immersion heater element for use in stainless steel hot water cylinders is supplied complete with a safety cut out thermostat and 2.1/4" washer. BRAND NEW PORTABLE IMMERSION HEATER ELEMENT 2400W HOT WATER SG3-ST. $40.97 + $41.72 shipping + $41.72 shipping + $41.72 shipping. in. Both types are immersion-type elements, with the U-shape design, heating water when energized and providing . They are ideal where easy removal of the heater for cleaning or . 27" / 685 mm Incoloy Immersion Heater fitted with 18" BT Thermostat and Manual Button Thermostat. Inline Immersion Heaters for Chemical Solutions. They can be easily switched on and off, as there's . (1) 4 hole gasket. incoloy sheath heaters. Also known as circulation heaters, these install directly into pipelines to quickly and efficiently heat liquid through direct contact. These two heaters were designed to provide power about 150W. Forced air, degreasing solutions and caustic . View All. Received 0 Votes on 0 Posts. Why choose an Incoloy Hot Water Heating Element? An immersion heater is an electric water heater that sits inside a hot-water cylinder. Sheaths: Both cartridge heaters and tubular heaters may use Incoloy nickel-based alloys and stainless steels in their sheath materials. 7,378. Sheaths: Both cartridge heaters and tubular heaters may use Incoloy nickel-based alloys and stainless steels in their sheath materials. . 27" / 685 mm Anti-Corrosive Incoloy Immersion Heater 18" Copper Thermostat Pocket NOT FOR USE IN STAINLESS STEEL CYLINDERS. •. Indeeco's explosion-proof flange heaters are designed for use in . On a more specific level, the major distinctions between the two are their applications and spheres of suitability. For all that goes into a heater it seems weird that a relatively small heating element would drive up the cost so much. V Guard Safe Flo Plus 6 Litres Gas Water Heater. V Guard Sprinhot Plus 25 Litres Storage Water Heater. This takes care of the factors which reduce the life of a water heater owing to corrosion of the inner surface of the water heater. All are designed to heat chemical solutions at much higher watt densities than other immersion heaters without damaging the heating element. Cable Sizes for an Immersion Heater. Flanged Electric Immersion Heaters. It is a lustrous transition metal with a silver color, low density, and high strength. Sturdy 0.475" diameter copper and Incoloy® sheath elements provide superior strength and rigidity. Surface mounted thermostat models have elements made of nickel chromium wire embedded in magnesium oxide, sheathed in copper and electroplated to minimize degradation of the anode. Incoloy sheathed elements are optional. Live. 120V 1PH 1KW Immersion Heater 6", 1-1/4" NPT Screw Plug Immersion w/Thermostat (Quick Ship - Typically Ships In 1-2 Days, We will advise if delayed) Click For Product Details and Available Options. ProTherm Industries offers you the absolute best Tubular Heating Elements available. Caloritech™ DXT Over-The-Side Immersion Heaters feature titanium sheathed elements and are typically used in liquid heating applications where copper, stainless or incoloy ® sheathed heaters are unsuitable because the solution being heated would be corrosive to these materials. Inconel® is a material that is specifically optimized for some of the toughest use conditions to be found in manufacturing while Titanium is a chemical element with symbol Ti and atomic number 22. Copper, Steel, 304 Stainless steel, INCOLOY. Chromalox elements utilize high quality resistance wire for coil construction. Copper immersion heaters are the cheapest at around £25. Every electric water heater is equipped with one or two heating elements, but it depends on the size of the unit. How to choose a heating element. Install these heaters into threaded container openings or pipe couplings to quickly and efficiently heat liquid through direct contact. Forced air, degreasing solutions and caustic . One of the web sites that I saw on immersion heaters listed Incoloy 840 tube sheathing as their primary product for tubular heaters. Price. . Superalloys, also known as high performance alloys, have become the steel of choice for corrosion resistance and versatility providing; * Good corrosion resistance in hard water environments * Excellent strength resistance in high-temperature settings The mains cable for an immersion heater is a two core and earth 2.5mm cable. Size: 27" £ 25.00 ex. Immersions are a hell of a lot easier to replace on the stainless cylinder than on a copper cylinder. The circulation immersion heater is used for air heating and potable water and other liquids that are not corrosive to Incloy sheath. Incoloy sheathed elements are optional (Incoloy elements are standard for all 600 volt . Carbon steel, Stainless steel , Alloy 800 / 625 , Hastelloy. Free shipping for many products! Hoping to get more life out of the next one, I've ordered an Incoloy, but am wondering whether to go for the titanium instead. The carbon is 0.06 to 0.10% (alloy 800H is 0.05 to 0.10%), the Al + Ti is 0.85 to 1.20% (alloy 800H is 0.30 to 1.20% Al + Ti). Suitable for use in domestic hot water cylinders, the incoloy immersion heater is best suited for hard water areas. Incoloy 840® has about 10% less nickel than Incoloy 800. Find many great new & used options and get the best deals for 1800W 2400W 3600W 4800WATT ELECTRIC HOT WATER HEATER ELEMENT COPPER/INCOLOY at the best online prices at eBay! If you need assistance in selecting the correct element please call our technical helpline: 0121 686 8733. Backer 11 Immersion Water Heater with Thermostat & Safety Cut Out 3kW Copper Element by Backer. The water heater has a copper sheath and copper face plate. All our immersion heaters are BEAB Approved and compliant with BS EN 60335-2-73 and are fitted with a dual function thermostat to control water temperature and protect against over temperature. Copper, Incoloy, hastalloy, titanium, steel and stainless steel are effective sheath material. But they're not suitable for hard water areas, stainless steel tanks, unvented cylinders or thermal store units. • Number Elements in Flanges —3, 6, 12, 18, 27, 36 and 45. Reply. V Guard Victo 15 Litre Storage Water Heater. Vertical Mounted; 2 1/4" BSP; 3 Kw; 240 V; 27" (685mm) Incoloy Sheath; Please call us at 1-800-4WATTCO (1-800-492-8826) for further information or assistance. Description: General Purpose Over-the-Side Immersion Heaters, Vertical Loop Low-Profile Immersion Heaters, Sanitzing Sink Immersion Heaters and Deep Tank/Sump Immersion Heaters are manufactured with Incoloy®, Stainless Steel, Steel or Copper heating elements and NEMA 4 Terminal AC Voltage Required: 240 to 480 volts Qty: Add to Cart Tesla 27" Incoloy Immersion Element with 18" Copper Thermostat Pocket TIH550 (for hard water areas) Element - 3kw @ 240v, 2.7kw @ 230v . Screw plug heaters are an easy way to . Most residential and commercial water heaters have switched from copper to Incoloy 800 for hot water heating and distillers. Horizontal Mounted; 2 1/4" BSP Thread; 3 Kw; 240 V; 11" (279mm) Terminal houses or lead wires are provided for power connection. They are sometimes referred to as CalRod® Heaters. Find many great new & used options and get the best deals for 1800W 2400W 3600W 4800WATT ELECTRIC HOT WATER HEATER ELEMENT COPPER/INCOLOY at the best online prices at eBay! 3 Element, 25" Immersion Length, Standard Housing, Incoloy Pipe Plug Immersion Heater. Saved to Project List. W ARREN ELECTRIC CORPORATION TOLL FREE: 1-877-399-HEAT (4328) TEL: 401-245-3700 FAX: 401-245-9331 EMAIL: wec@warrenonline.com www.warrenonline.com BR-101 Page 2 Casings assembled with your electric immersion heaters with Common uses include heating water tanks, steam boilers, and containers of fluids and gases. Since April 2004 new and replacement immersion heaters must be . Materials used to make the storage tanks of water heaters. Our water heaters are manufactured by the Backer Electric Company Ltd., using thin wall Titanium tube supplied by Titanium Products. Shop 14" Immersion Heater TITANIUM (Severe Hard Water Areas) including 11 inch TITANIUM ThermoStat BEAB Approved 3KW 2 1/4 BSP Dual Safety RoHS EN 60335-2-73 Approved. The high nickel alloy helps in resistance to corrosion and scaling. Surface mounted thermostat models have elements made of nickel chromium wire embedded in magnesium oxide, sheathed in copper and electroplated to minimize degradation of the anode. Free shipping for many products! The Incoloy 840 should have better corrosion resistance than the . A wide selection of kilowatt ratings, shapes and mounting methods are available to suit many different types of applications. This results in energy cost savings in comparison with competing manufacturer's products. The Incoloy 840 will give you an advatage of higher sheathing temperature in comparison to the 316 ss for quicker heat up (higher watt density). 3. sellma, Nov 15, 2012 #1 diymostthings Well-Known Member . 174 products. No special dielectric fittings to buy. It's only an extra couple of pounds in Screwfix. 27" Immersion Heater INCOLOY including 18 inch Thermostat BEAB Approved 3KW 2.25 BSP Dual Safety RoHS EN 60335-2-73 Approved. The average Immersion heater cost replacement will depend on the size and type you need. The most expensive option is titanium which is typically . Other corrosion resistant materials . A wide selection of watt densities, heat- ing outputs and flange sizes and ratings make this an excellent heater for all tanks, vats or irregularly shaped vessels. These industrial heaters are available with heating elements made of copper, steel, stainless steel, cast iron, Incoloy, titanium, and PFA coated. 36" Incoloy Immersion Heater. Incoloy® 825 In addition, tubular heater sheaths may often be copper, when used in water heating, or low-carbon steel, when used for heating tar, asphalt, or similar materials. Incoloy® 840 A Nickel (18-20%), Chromium (18-22%), Iron alloy. Only trouble NEITHER is suitable for SS cylinders! This cable should run to a 20amp double pole isolator switch (With neon indicator light) from where a heat resistant 16amp cable or flex should run to the heater. Not rated yet. The tank in question is a very good product and i have installed 5 or 6 in the last year, my worry now is how many of them are going to leak? Produced to conform to European Standard BS.EN60335.2.73 the heaters are fitted with combined thermostat and safety over temperature cut-out and provided with a non-asbestos gasket. Most of the time, they are made of copper, stainless steel, titanium, and Incoloy. Wattage 10000.0 Voltage 480 Thermostat Yes Housing Type Standard Immersion Length 25; 25.0 Immersion Length 25.0000 Material Incoloy Plug Material Brass Element 3 Phase Three Wattage per Square Inch 50. Incoloy or titanium are recommended in hard water areas and are usually a little more expensive but still under the £40 mark. Benzene, liquid 150 10 Copper Butyl Acetate 225 10 316 S.S. Calcium Bisulfate 400 20 316 S.S. Calcium Chloride 200 5-8 Quartz Carbon Monoxide — 23 Incoloy Carbon Tetrachloride 160 23 Incoloy Caustic Soda 2% 210 48 Incoloy 10% 210 25 Incoloy 75% 180 25 Incoloy Citrus Juices 185 23 316 S.S. Degreasing Solution 275 23 Steel Dextrose 212 20 . Title: TTSF SERIES : Flanged Immersion Heaters for Boilers and Water Heaters …. Trouble is thats not true! heater nipples for longer heater life. Flange Heaters: The immersion heating element of this type of heater is a blend of numerous compounds making it sturdier; thus, resulting in features such as resistance against corrosion as well as long term durability. Unlike copper, which is used in most water heaters, Incoloy® can withstand high temperature and corrosion. extend water heater life and eases installation. On the other hand, most stainless steels, being relatively "passive" with regards to . Soft water areas - Fit copper. In addition, tubular heater sheaths may often be copper . VAT £ 30.00 inc.VAT. B Wt. Immersion heaters are connected to their own power supply via a cable. The heaters manufactured by WATTCO™ all electric heaters with heater elements made out of specially designed electric heating rods. The high nickel alloy helps in resistance to corrosion and scaling. $292.02. sterilizing solutions, air heating and many organic and inorganic chemicals. Primaflow Incoloy Cylinder Immersion Heating Element - 27in added to "My Project List". Pre-Wired Titanium Construction Overheat Cut-Out Protection Pre-Wired Safety Thermostat Earthing Post & Cable Clamp Pre-Assembled Sealing Washer Included More Info View all: Tesla Immersion Heaters £ 35 .99INC VAT QTY Both screwfix and Toolstation both list "Incaloy elements" ! For use with copper and stainless steel cylinders. Read more. . 11" Incoloy Immersion Heater fitted with 7" BT Thermostat and Manual Button Thermostat. They are used in heating water or similar liquid medium for a general purpose and usually corrosion free. Four standard sheath materials — Copper, Steel, 316 Stainless Steel and Incoloy®800 NEMA 1 round terminal housing Silicone resin element seal standard Screw Plug Immersion Heaters consist of tubular elements welded or brazed into a threaded screw plug which can then be inserted into a threaded Stainless steel. Used in many air heating applications where it has exhibited superior oxidation resistance at less cost than Incoloy 800®. The water heater has To Order (Specify Model Number) Dim. Copper, steel, SS and Incoloy and other heater sheaths available, custom tailored to application requirements; Element Spacers & Supports, maximizes heater life and application . Read less. Incoloy® 825 Rs. Posts: 1,210. Soft water areas - Fit copper. Tubular Heating Elements are a mineral insulated, metal-sheathed electric resistance heater. View product details. 27" Immersion Heater TITANIUM (Severe Hard Water Areas) . Incoloy (steam boiler heater) or copper (water heater). Designed to resist burn-out, Incoloy® Heating Element also enhances the overall performance of Rheem Prestige Instant Water Heaters. WATTCO™ bottom mounted heaters come with copper or Incoloy® sheaths for use in most liquid heating Kit Includes: (1) 2-1/2" 4-bolt adapt-a-flange - 1" NPSM female threads. A study was conducted to determine if nichrome resistance heating wire or stainless steel immersion heater is better for use to heat water in a boiler container. ANSI flanges 3″ to 14″ standard; up to 40″ available, power ratings from 1kW to 1 MW+ and custom fit to application demands . Tesla 27" Incoloy Immersion Element with 18" Copper Thermostat Pocket TIH550 (for hard water areas) . It is NOT suitable for copper cylinders. Standard Domestic Immersion Heaters Thermco Electricals produce a comprehensive range of standard 2 ¼" BSP 3kW immersion heaters for use in vented cylinders. Both copper and 304 stainless steel sheathed, compacted tubular heating elements at 50-70 watt/in2 have proved successful in clean water while derating to 20-30 watts/in2 is indicated with significant additives. For use with copper and stainless steel cylinders. . Elements—Screw in style. Stainless steel: lower than 20. Indeeco's explosion-proof flanged immersion heaters are one of the most widely used solutions for heating fluids and gases in hazardous locations. INCOLOY alloy 800HT has a restricted chemistry, within the limits of alloy 800H, and requires a heat treatment of 2100°F (1149°C) minimum. It is a lustrous transition metal with a silver color, low density, and high strength. Beyond the lower cost, Incoloy 800 can be exposed to air (within guidelines) unlike copper without burning out. The element is certainly Incaloy but the thermostat pocket is just copper and will soon corrode through! Suitable for especially hard and aggressive water conditions. Caloritech™ DXT Over-The-Side Immersion Heaters feature titanium sheathed elements and are typically used in liquid heating applications where copper, stainless or incoloy ® sheathed heaters are unsuitable because the solution being heated would be corrosive to these materials. BRAND NEW PORTABLE IMMERSION HEATER ELEMENT 2400W HOT WATER SG3-ST. $40.97 + $41.72 shipping + $41.72 shipping + $41.72 shipping. I'm replacing a 14" copper immersion heater installed into a Fortic hot water cylinder. using incoloy® sheathed elements that are welded or silver-brazed into a pipe or steel flange. Copper. View More. immersion heater that will meet the requirements of your application. Perfectly designed to be mounted in tanks and pressurized vessels, WATTCO™ flange heaters are used for heating liquid mediums or other specific types of liquids, and for heating gases (water, oil, heat transfer fluid, and corrosive solutions).

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